Facility & Capability

Quality Certification:
Crushpro’s engineering facility is ISO 9001:2008 certified for the last 15 years. Current conversion to the latest ISO system
ISO9001:2015 is now complete and was certified by TUV in May 2018. Full time quality assurance manager in place.
Engineering Design & Management:
Crushpro has a comprehensive engineering design office with 2 junior engineers lead by Mark Parker (B.Sc Eng. Hons
(Aeronautical) Wits University). The engineering office is fully equipped with Autocad and 3D inventor software for
design and drawing, as well as Edgecam software for programming and trial running of CNC programming.
Production dept:
2 x production/works managers.
1 x transport and logistics manager.
(Engineering dept lead production).
Health and Safety Dept:
1 x Full time SHEQ manager.
Fully legally compliant SHE system in place.
3 x 16.2 appointees (1 x factory1, 1 x factory 2, 1 x Field service).
Facility:
Crushpro consists of 2 factories.
Factory 1 is an extensive machine shop (3000m2) with various machine workstations:
Factory 2 is an extensive machine/welding/fabrication/fitting workshop (6000m2) with various workstations.
CNC Workstations:
- 1 x CNC horizontal slant bed Lathe (max workpiece, 950mm diameter x 4m length, 5ton).
- 1 x CNC horizontal slant bed Lathe (max workpiece, 500mm diameter x 2,5m length, 2ton).
- 1 x CNC Vertical Boring Mill (max workpiece, 2m diameter x 1,8m height, 5ton).
- 1 x CNC Kearns Horizontal Floor borer with CNC rotary table (max work piece 25 ton).
- 1 x CNC retrofit 72” Webster & Bennet vertical lathe (max workpiece: 1,8m diameter x 1m height).
Conventional Workstations:
- 3 x Horizontal floor borers with rotary tables (max 25ton workpiece)
- 3 x Double-column Vertical Boring Mills (max workpiece: 3,5m diameter x 2,5 height).
- 4 x conventional lathes (max workpiece: 1,8m diameter x 6m length).
- 4 x Oerlikon Bevel Gear Cutters (perfectly suited for producing straight bevel gear and pinion for rock crushers).
- 3 x radial arm drilling machines (max workpiece 5m diameter x 2,5m height)
- 2 x Slotters for internal keyways (max workpiece 2,5m diameter).
Welding workstations:
- 2 x automated shaft rotation welding machines (20ton)
- 2 x automated rotating table welding machines (25ton)
- 1 x boilermaker/fabrication workstation.
- 5 x conventional welding workstations.
- 1 x CNC controlled bore welding machine.
Lifting equipment:
- 2 x 40ton overhead cranes.
- 3 x 25ton overhead cranes.
- 1 x 16ton overhead crane.
- 1 x 10ton overhead crane.
- 2 x 5ton overhead cranes.
Fitting Shop workstations:
- 1 x high pressure wash-bay with hydrocyclone oily water treatment system.
- 2 x strip and clean workstations.
- 1 x Shotblast facility.
- 1 x Cone Crusher test-run facility complete with lube system. (max workpiece: 50 ton)
- 1 x Crusher hydraulics testing workstation.
- 1 x Crusher Hydraulics assembly workstation.
- 4 x Crusher assembly workstations.
- 1 x 600ton hydraulic press.
Stock facilities:
- 2 x Bronze Spare Parts Strong rooms.
- 1 x 1500m2 mechanical and manganese wear parts storage area.
- 1 x 1000m2 Complete crushers storage area.
Transport equipment:
- 1 x 3ton forklift truck.
- 1 x 14ton delivery vehicle.
- 1 x 20ton delivery vehicle.
- 3 x LDV’s (bakkies) delivery and field service.
Power backup:
- 1 x 350Kva Diesel Generator in Factory 1.
- 1 x 350Kva Diesel Generator in factory 2.
General facilities:
- Paint shop.
- 2 x tools and consumables stores (Manned and controlled).
- 2 x Gas Stores.
- 2 x lubricant stores.
- 1 x waste oil collection facility.
- 1 x oil water grease trap.
- 2 x waste management collection areas for general, hazardous, and scrap metal.
- Extensive tool inventory including general, hydraulic, bespoke equipment to carry out all tasks required in rock
crusher manufacturing.
Staff Compliment…
Executive management x 2
Senior Management x 3 (Engineering, Sales, Financial)
Middle Management x 3 (2 x Production Managers, SHEQ manager)
Junior management x 6 (Transport, Foremen, Accounts, etc)
Sales Staff x 3
Technical Buyer x 1
Stores Controller x 2
Workshop Floor x 55

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